Tnd Premium Black Friction Plate for Universal Applications

Customization: Available
Certification: FCC, CE
Condition: New

Product Description

Basic Specifications
Model NO.
KB500
Working Mode
Continuous
Installation
Vertical
Power Source
Pneumatic
Colour
Black
Transmission Torque
7300N·m
Braking Torque
3800N·m
Max RPM
1000rpm
Weight
135kg
Package
Wooden Case
Product Overview

The KB Series Thin-Type Pneumatic Clutch Brake is a high-performance device that ingeniously combines a clutch and brake into an avant-garde spring-brake hybrid. Known for its exceptional adaptability and reliability, it is widely utilized in heavy-duty machinery. The KB500 model features a compact diameter of 497mm, specifically designed for 110-125 ton pneumatic power presses and 120 ton powder compacting presses.

Pneumatic Clutch Brake Overview
Technical Parameters
Model Clutch Torque (Nm) Brake Torque (Nm) Max RPM Air Pressure (bar) Weight (kg)
KB2526018030005-715
KB5052036030005-725
KB100104072025005-740
KB2002080144025005-765
KB4004160288020005-795
KB5005200360020005-7110
KB6006240432018005-7125
KB8008320576018005-7145
KB120012480864015005-7175
Key Advantages
  • Compact Structure: Small axial size and lightweight design reduce equipment volume.
  • Safety: Utilizes asbestos-free friction materials for environmental compliance.
  • Easy Maintenance: Friction pads can be replaced without disassembling the clutch.
  • Heat Dissipation: Unique disc arc design efficiently reduces operational temperatures.
  • Quick Response: Achieves engagement/disengagement in under 30ms.
Clutch Brake Advantages
Product Structure

The system consists of a clutch body mounted on the main shaft, ear plates connected to the flywheel, and precision friction pads. Locking plates and pins ensure axial stability during high-speed rotation.

Structure Diagram
Installation & Maintenance
Installation Requirements

Ensure hole tolerance for pins is precisely H7. Alignment with the main shaft center must be parallel. Square pins should be used to compensate for thermal deformation. For axial intake, sealing caps are mandatory to prevent gas leakage.

Maintenance Tips

Monitor friction pad wear regularly. If wear exceeds 50% of original thickness, replace the pads promptly to prevent capacity loss. Replacement can be performed by loosening the ear plates without full disassembly.

Maintenance 1
Maintenance 2
Safety Precautions
  • Do not touch the clutch during high-speed rotation.
  • Allow the unit to cool for 30 minutes before maintenance to avoid burns.
  • Always install protective covers to shield against potential projectiles.
  • Avoid finger contact with friction pads during ventilation to prevent pinching.
  • Contains internal springs; disassembly should only be performed by professionals.
Safety View 1
Safety View 2
Frequently Asked Questions
What applications are best suited for the KB Series?
It is ideal for Paper Machinery, Packing Machinery, Shipbuilding, Elevators, Stage Machinery, and specifically for 110-125 ton pneumatic power presses.
How fast is the response time of the KB500?
The system is extremely responsive, achieving engagement or disengagement in under 30ms (0.01 - 0.02 seconds for braking).
Can the friction pads be replaced without taking the whole unit apart?
Yes, the design allows for simple friction pad replacement without disassembling the clutch or ear plates, minimizing downtime.
Why is the "Thin-Type" design beneficial?
The compact axial size and lightweight nature allow it to fit into space-constrained installations while reducing rotational inertia.
What are the air pressure requirements?
The KB series typically operates efficiently within an air pressure range of 5 to 7 bar.
Are the materials environmentally friendly?
Yes, we use advanced asbestos-free friction materials to ensure safety and compliance with modern environmental standards.

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